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IDAX

Full automatic installatioln for sugar and sugarfree coating

PRODUCTS RANGE

A wide range of centers

  • Dried fruits, seeds, nuts...
  • Toffees, caramels, liquorish…
  • Biscuits, extruded products
  • Chewing gums and chewy candies

A wide range of coatings

  • Any type of syrup, sucrose, dextrose
  • All polyols
  • Dry powders, icing sugar…
  • Waxing, glazing, varnishing

Machine type 502X 1002X 2002X 3002X
Useful volume (liters) 650 1300 2600 3900
Batch size (kg) 250-500 500-1000  1000-2000 2000-3000
Drum diameter (mm) 1600 1600 1800 1900
Drum length (mm) 1600 2900 4200 5600
Bed depth (mm) 450 450 540 630

SYRUP SPRAYING

Syrup preparation

  • Modular custom design
  • Hot or cold solutions with various ingredients, gum, gelatin, starch, color, flavor...



Syrup dosing and spraying

  • High accuracy and consistency, with lobes pump and flowmeter
  • Double jacketed networks
  • Spraybar extraction for easy maintenance
  • Spray nozzles automatic cleaning

DRUM DESIGN

Fully perforated drum

  • Suitable for hard sugar coat,sugarless coat, glazing or varnishing
  • Air flow through products bed
  • Low pressure drop for better efficiency
  • Faster drying time

Shallow bed depth

  • Elongated drum shape for lower bed depth
  • Careful handling of fragile products
  • Better mixing
  • Better exposure to ventilation and spraying

POWDER DISTRIBUTION

To help crystallization for coating with polyols

To cover products with cocoa powder, icing sugar...

Accurate system with powder dosing / weighing and compressed air powder transport

VARNISHING AND WAXING

Varnishing solution tanks For aqueous and alcoholic solution

Varnish dosing systems for controlled steps

Varnish spraying systems in the pan with airless spray guns

Micronised carnauba wax distribution with air spray system

AIR TREATMENT GROUP

Machine type 502X 1002X 2002X 3002X
Airflow (m3/h) 4500 9000 18000 27000

Process Air

  • Airflow, temperature and humidity control
  • Perfect repeatability

Exhaust air

  • Negative pressure inside pan
  • Automatic cleaning
  • Dust collection



UNLOADING SYSTEM

Fast unloading system by traps allowing start of next batch very quickly

LOADING SYSTEM

Custom design solutions

  • According to products fragility
  • Adapted to batch size and facility layout
  • Wide range of dosing conveyors, elevators, belts
  • Automatic fast loading system


DEVELOPMENT AND ASSISTANCE

Industrial scale laboratory

Equipped with 250kg and 500kg coating machines

Recipe development with your products

On-site assistance

Operators and maintenance staff training

Process development and improvement

AUTOMATION

Effective control of the coating process with different possibilities

IDA PROG3

The basic solution for quality coatings with simple machine handling
  • Automatic coating cycle according to programmed recipes
  • Semi automatic controls for loading, unloading and washing functions.

IDA PROG4

Fully automated system allowing to customize all machine parameters
  • Automatic coating cycle according to user-friendly recipe building module
  • All functions run from operator terminal including programmable sequences
  • Overview screens for installation status
  • Possibility to network with other machines and supervision system

IDA PROG5

The ultimate process, production and quality control. Supervisory Control and Data Acquisition (SCADA)
  • Batch data recording and displaying
  • Historical trends and fault reports
  • Recipes dowload to IDA coaters
  • Real-time overview of networked coaters