IDA-X

IDA-X is a perforated coating pan with fully automatic installation for sugar and sugarfree coating.

  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan
  • IDA-X - Perforated Coating Pan

PRODUCTS RANGE

A wide range of centers

  • Dried fruits, seeds, nuts…
  • Toffees, caramels, liquorish…
  • Biscuits, extruded products
  • Chewing gums and chewy candies

A wide range of coatings

  • Any type of syrup, sucrose, dextrose
  • All polyols
  • Dry powders, icing sugar…
  • Waxing, glazing, varnishing

 

Machine type 502X 1002X 2002X 3002X
Useful volume (liters) 650 1300 2600 3900
Batch size (kg) 250-500 500-1000 1000-2000 2000-3000
Drum diameter (mm) 1600 1600 1800 1900
Drum length (mm) 1600 2900 4200 5600
Bed depth (mm) 450 450 540 630

SYRUP SPRAYING

Syrup preparation

  • Modular custom design
  • Hot or cold solutions with various ingredients, gum, gelatin, starch, color, flavor…

Syrup dosing and spraying

  • High accuracy and consistency, with lobes pump and flowmeter
  • Double jacketed networks
  • Spraybar extraction for easy maintenance
  • Spray nozzles automatic cleaning

DRUM DESIGN

Fully perforated drum

  • Suitable for hard sugar coat,sugarless coat, glazing or varnishing
  • Air flow through products bed
  • Low pressure drop for better efficiency
  • Faster drying time

Shallow bed depth

  • Elongated drum shape for lower bed depth
  • Careful handling of fragile products
  • Better mixing
  • Better exposure to ventilation and spraying

POWDER DISTRIBUTION

  • To help crystallization for coating with polyols
  • To cover products with cocoa powder, icing sugar…
  • Accurate system with powder dosing / weighing and compressed air powder transport

VARNISHING AND WAXING

  • Varnishing solution tanks: for aqueous and alcoholic solution
  • Varnish dosing systems: for controlled steps
  • Varnish spraying systems in the pan: with airless spray guns
  • Micronised carnauba wax distribution: with air spray system

AIR TREATMENT GROUP

Machine type 502X 1002X 2002X 3002X
Airflow (m3/h) 4500 9000 18000 27000

 

Process Air

  • Airflow, temperature and humidity control
  • Perfect repeatability

Exhaust air

  • Negative pressure inside pan
  • Automatic cleaning
  • Dust collection

UNLOADING SYSTEM

Fast unloading system by traps allowing start of next batch very quickly

LOADING SYSTEM

Custom design solutions

  • According to products fragility
  • Adapted to batch size and facility layout
  • Wide range of dosing conveyors, elevators, belts
  • Automatic fast loading system

DEVELOPMENT AND ASSISTANCE

  • Industrial scale laboratory
  • Equipped with 250kg and 500kg coating machines
  • Recipe development with your products

On-site assistance

  • Operators and maintenance staff training
  • Process development and improvement

AUTOMATION

Effective control of the coating process with different possibilities

IDA PROG3

The basic solution for quality coatings with simple machine handling

  • Automatic coating cycle according to programmed recipes
  • Semi automatic controls for loading, unloading and washing functions.

IDA PROG4

Fully automated system allowing to customize all machine parameters

  • Automatic coating cycle according to user-friendly recipe building module
  • All functions run from operator terminal including programmable sequences
  • Overview screens for installation status
  • Possibility to network with other machines and supervision system

IDA PROG5

The ultimate process, production and quality control. Supervisory Control and Data Acquisition (SCADA)

  • Batch data recording and displaying
  • Historical trends and fault reports
  • Recipes dowload to IDA coaters
  • Real-time overview of networked coaters

Product Brochure

Dumoulin-Perforated-Coating-Pan-IDA-X.pdf

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