IDA-X
IDA-X is a perforated coating pan with fully automatic installation for sugar and sugarfree coating.
PRODUCTS RANGE
A wide range of centers
- Dried fruits, seeds, nuts…
- Toffees, caramels, liquorish…
- Biscuits, extruded products
- Chewing gums and chewy candies
A wide range of coatings
- Any type of syrup, sucrose, dextrose
- All polyols
- Dry powders, icing sugar…
- Waxing, glazing, varnishing
| Machine type | 502X | 1002X | 2002X | 3002X |
| Useful volume (liters) | 650 | 1300 | 2600 | 3900 |
| Batch size (kg) | 250-500 | 500-1000 | 1000-2000 | 2000-3000 |
| Drum diameter (mm) | 1600 | 1600 | 1800 | 1900 |
| Drum length (mm) | 1600 | 2900 | 4200 | 5600 |
| Bed depth (mm) | 450 | 450 | 540 | 630 |
SYRUP SPRAYING
Syrup preparation
- Modular custom design
- Hot or cold solutions with various ingredients, gum, gelatin, starch, color, flavor…
Syrup dosing and spraying
- High accuracy and consistency, with lobes pump and flowmeter
- Double jacketed networks
- Spraybar extraction for easy maintenance
- Spray nozzles automatic cleaning
DRUM DESIGN
Fully perforated drum
- Suitable for hard sugar coat,sugarless coat, glazing or varnishing
- Air flow through products bed
- Low pressure drop for better efficiency
- Faster drying time
Shallow bed depth
- Elongated drum shape for lower bed depth
- Careful handling of fragile products
- Better mixing
- Better exposure to ventilation and spraying
POWDER DISTRIBUTION
- To help crystallization for coating with polyols
- To cover products with cocoa powder, icing sugar…
- Accurate system with powder dosing / weighing and compressed air powder transport
VARNISHING AND WAXING
- Varnishing solution tanks: for aqueous and alcoholic solution
- Varnish dosing systems: for controlled steps
- Varnish spraying systems in the pan: with airless spray guns
- Micronised carnauba wax distribution: with air spray system
AIR TREATMENT GROUP
| Machine type | 502X | 1002X | 2002X | 3002X |
| Airflow (m3/h) | 4500 | 9000 | 18000 | 27000 |
Process Air
- Airflow, temperature and humidity control
- Perfect repeatability
Exhaust air
- Negative pressure inside pan
- Automatic cleaning
- Dust collection
UNLOADING SYSTEM
Fast unloading system by traps allowing start of next batch very quickly
LOADING SYSTEM
Custom design solutions
- According to products fragility
- Adapted to batch size and facility layout
- Wide range of dosing conveyors, elevators, belts
- Automatic fast loading system
DEVELOPMENT AND ASSISTANCE
- Industrial scale laboratory
- Equipped with 250kg and 500kg coating machines
- Recipe development with your products
On-site assistance
- Operators and maintenance staff training
- Process development and improvement
AUTOMATION
Effective control of the coating process with different possibilities
IDA PROG3
The basic solution for quality coatings with simple machine handling
- Automatic coating cycle according to programmed recipes
- Semi automatic controls for loading, unloading and washing functions.
IDA PROG4
Fully automated system allowing to customize all machine parameters
- Automatic coating cycle according to user-friendly recipe building module
- All functions run from operator terminal including programmable sequences
- Overview screens for installation status
- Possibility to network with other machines and supervision system
IDA PROG5
The ultimate process, production and quality control. Supervisory Control and Data Acquisition (SCADA)
- Batch data recording and displaying
- Historical trends and fault reports
- Recipes dowload to IDA coaters
- Real-time overview of networked coaters
Product Brochure
Dumoulin-Perforated-Coating-Pan-IDA-X.pdf