U1-DCW

Twin-lane high speed forming, cutting and wrapping machine for products in different wrapping styles. Simultaneous cutting and wrapping of products in twin-lane execution enables efficient and reliable high-performance wrapping of mass production.

Product Characteristics

Folding type

  • Envelope Fold
  • Bottom Fold
  • Side Fold

Products

  • Hard and Soft Caramels
  • Toffees
  • Chewy Sweets
  • Chewing Gum

Product dimensions

  • Length: 30 – 35 mm Envelope Fold / 16 – 38 mm Side Fold, Bottom Fold
  • Width: 12 – 25 mm
  • Height: 4 – 15 mm
  • Special sizes upon request

Output

  • Up to 2000 products/min

Technical Data

Utilities

  • Connected load: 12 kVA
  • Compressed air consumption: 1,5 m³/h; 600 kPa

Cooling water consumption:

  • 0,15 m³/h
  • Temperature: 10 … 15°C
  • Pressure: min. 200 kPa

Measurements

Machine:

  • Length: 1900 mm
  • Width: 1800 mm
  • Height: 2200 mm

Switch cabinet:

  • Length: 1200 mm
  • Width: 500 mm
  • Height: 2100 mm

Weight

  • Machine: 1750 kg
  • Switch cabinet: 250 kg

Wrapping material

  • Wax paper
  • Cellophane
  • Aluminium/paper-coated

Material dimensions

  • Reel diameter: Up to 350 mm
  • Core diameter: 70 – 76,2 mm

Equipment & Options

Special features

  • Two pieces are cut simultaneously by means of a double knife, wrapped in a dual track wrapping head and sealed in twin-lane discharge
  • Prefeeder and water-cooled guillotine knife
  • Automatic splicer to change wrapping material reels without stopping the machine
  • Servo control with PLC functions
  • Central lubrication of all gear parts including oil pressure control/temperature control
  • Pneumatic core locking and reel tensioning devices
  • Servo-driven wrapping material feed rollers and wrapping material knife
  • Reels of double width are split on the centreline
  • All electrical and electronic components are located in a separate switch cabinet
  • Excellent accessibility for operation, maintenance and cleaning purposes
  • Easy operation due to the touch screen
  • Due to the automatic operation, several machines can be handled by one operator
  • System of protection: IP 54

Combinations

  • Depending on the product, the machine can be synchronized either with a batch roller and rope sizing machine (toffees, hard and soft caramels) or an appropriate extruder and cooling tunnel (chewing gum, bubble-gum, chewy candy).

Optional extras

Electronic speed control

  • Photo-electric print registration
  • Sealing unit for the longitudinal seam and cooling section
  • Ejecting unit for unwrapped products

Product Brochure

U1-DCW_ENG_19_1_web.pdf

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